The effectiveness of equipment within a company needs to be tested time and time again to ensure that the machines are working normally. In most manufacturing concerns, it’s vitally important that regular maintenance is carried out to minimise delays in production. In case an important machine stops working due to improper care, there’s a very high chance that production would need to be stopped until the machine has been fixed altogether. In most small to medium enterprises, managers generally face a challenge in drawing up the schedules for machine maintenance.
Installing OEE systems, however, could be the perfect answer to that. These systems come with a range of top-of-the-line tools that you can use to ensure that maintenance work is carried out at specific intervals. It will help you in justifying the costs of maintenance and also minimise your overall expenditure on subsequent maintenance and repair of the machines. Here are just some of the main reasons why you should consider installing an OOE (Overall Equipment Efficiency) system.
Useful for Multiple Production Lines
There are so many moving parts within a production factory that it’s virtually impossible for one manager to keep track of each and every thing. If you have to manage multiple production lines, it’s going to be a big problem for you to figure out which parts need maintenance work done and which parts need to be replaced. In the case that you miss a maintenance deadline, there’s a chance that a machine would stop working altogether. Naturally, the blame would fall upon you, however, with the help of an overall equipment efficiency system, you can easily set schedules and the program will notify you when maintenance work needs to be carried out.
Accurate, Real Time Reporting
The dynamic environment in a production facility means that information goes out-of-date very quickly. If you are receiving information with a delay of even a few minutes, it’s going to be useless. An OEE system offers accurate and real time reporting to its users so that you can remain up-to-date with what’s going on, precisely when it’s going on. The system offers accurate and real-time reporting to its users, thus making it easy for you to compile the information and take remedial steps immediately.
One of the most important benefits of using these systems is that they offer what-if and root-cause analytical tools that can help you greatly in determining the root cause of a problem. If there’s a machine that’s constantly malfunctioning under specific circumstances, these analytical tools can help you determine the root cause so that the repair work will be direct and won’t cost you a lot of money. Apart from that, the programs also come with quality- and energy-monitoring modules as well as an improvement suggestion scheme through which you can get suggestions from employees about how to improve the effectiveness of the machines and other equipment that’s used within the production facility.